MMI CASTING CAPABILITIES

MMI specializes in a wide variety of cast parts for the automotive, oil and gas, and air flow industries.
We produce quality cast parts and assemblies in a wide variety of non-ferrous materials and metal alloys.
Our hands on global quality team provides hands on engineering support to ensure quality at every step.

MATERIALS

Iron
Zinc
Steel
Copper
Titanium
Brass
Nickel
Aluminum
Magnesium
Various Plastics

CASTING PROCESSES

METAL CASTINGS

Sand Casting
Permanent Mold Casting
Investment Casting - Lost Wax
Die Casting - Hot Chamber and Cold Chamber

PLASTIC CASTINGS

Blow Molding
Thermoforming
Injection Molding
Rotational Molding

SECONDARY PROCESSES

Welding
Assembly
Grinding
Sanding
Stamping
Machining

OTHER PROCESSES

Plating
Polishing
Anodizing
Powder Coating
Passivation
Wet Painting
Custom Industrial Painting
Custom Markings (Engraving)

DIE CASTING BENEFITS


  • Investing in a custom-fabricated die for casting is an efficient and economical manufacturing decision.
  • Results are durable, dimensionally stable, and have consistent high-quality appearance
  • Single die can produce thousands of identical castings without additional tooling.
  • Can produce metal parts with complex shapes and strict tolerances better than most other mass production processes
  • Die casting yields especially high production rates, with great accuracy and require little or no machining.
  • Generally much stronger than plastic injection moldings with the same dimensions.

  • Complex dies that produce visually pleasing components that are durable, dimensionally stable, and consistant quality.
  • Single mold design (die set) allows multiple features to be imparted in one process.
  • Reduces cost by using single process versus a process that requires several production steps.
  • Die casting can reduce waste material and scrap.
  • As cast surfaces are smoother than most other forms of casting.
  • Surfaces can be produced simulating a wide variety of textures.
  • Die castings provide integral fastening elements, such as bosses and studs.
  • Much higher corrosion resistance.

INVESTMENT CASTING BENEFITS


  • No secondary process required - reduce lead time and cost
  • Smooth surface finish - no parting line
  • Able to combine several parts to create intricate shape cast
  • Complex casting parts reduce chances of assembly error
  • Ability to produce wide variety of products across different industries
  • Accuracy of investment casting is unrivaled

  • Ability to achieve consistently close tolerances
  • Faster production times without rush fees
  • Easily produced dimensional accuracy and quality
  • Lost Wax Castings provide design flexibility and cost advantages
  • Developing one detailed shape reduces errors made while combining parts
  • Many metals and alloys can be used for investment castings

OUR CUSTOMERS